We offer the most complete custom extrusion systems.
PET Lines
Typical Applications:
This material is widely used in construction materials, travel products, children’s toys, as well as the food, medical, sports, packaging, agricultural, fisheries, and marine industries, and many more. PET material replaces PP, PVC and PS products with faster processing and superior properties.
Equipment Characteristics:
Well engineered and produces reliable output.
High volume output, up to 1.5 ton per hour.
Consistent output.
High transparency.
Single screw and Twin Screw models.
Single Screw extruders use a crystallizer and dryer to prepare the material for extrusion while our vented twin screw system does not need a crystallizer without sacrificing the IV. Our twin screw system allows our customers to utilize 100% flake input while maintaining high output.
Processing Materials:
PET
Typical Material Characteristics:
Clarity
High Impact
High Strength
Good Thermoforming characteristics
Fast Processing
Food Grade Admission
Low Specific Weight
Easy to Process
Environmental Protection; Friendly Material
Weather-Resistant
Chemical-Resistant
Water Barrier Characteristics
Mold-Resistant
Non-Toxic
Odorless
Gallery PET Lines
XPE Lines
Typical Applications:
This material is widely used in car interiors, shoe materials, construction materials, travel products, bags, children’s toys, as well as the medical, sports, packaging, agricultural, fisheries, and marine industries, and many more.
Equipment Characteristics:
Well engineered and produces reliable output with gas and electric options.
High volume output.
Consistent output.
Very uniform foam density characteristics through the foaming formula.
Exceptional foam surface smoothness.
Processing Materials:
XPE, IXPE, IXPP
Typical Material Characteristics:
Light-Weight
Easy to Process
Environmental Protection; Friendly Material
Weater-Resistant
Chemical-Resistant
Water Barrier Characteristics
Mold-Resistant
Flame-Retardant
Thermal Insulation
Sound Insulation
Buffering
Shock-Absorbing
Non-Toxic
Odorless
Uniform, Cross-Linked Density
Gallery XPE Lines
Hollow Sheet Lines
Typical Applications:
This material is widely used in the packaging industry as packing boxes and soundproof packaging, in the advertising industry as sign boards and advertisement displays, and in the construction industry as building materials. It is also used in the automotive industry, electronics industry, and food & beverage industry. It can be used as a lining board for luggage, and an antistatic and insulating container for electronics with the benefit being highly rigid with a greatly reduced weight per area ratio.
Equipment Characteristics:
Well engineered and produces quality output.
High volume output.
Consistent output.
Uniform internal sheet structure.
Exceptional sheet surface smoothness.
Processing Materials:
PP, PE, PC
Typical Material Characteristics:
Light-Weight
High Strength
Rigid
Oil Resistant
Waterproof
Sound Insulation
Printable
Washable & Wipeable
Non-toxic
Odorless
Good pressure resistance
Easy to Process
Environmental Protection, Friendly Material when applicable
Weather-Resistant
Chemical-Resistant
Mold-Resistant
Flame-Retardant
Thermal Insulation
Buffering
Shock-Absorbing
Gallery Hollow Sheet Lines
Optical Grade Lines
Typical Applications:
This material is widely used in the automotive, electronics, printing, and construction industries. It can be made into instrument panels, windows, lenses, CDs, signs, liquid crystal displays, TVs, touch screens, POP displays, sign boards, advertisement displays, insulating materials, building materials, and specialized packing boxes.
Equipment Characteristics:
Well engineered and produces highest quality output.
High volume output available.
Consistent reliable output.
High life of components without refinishing.
Intuitive controls.
Exceptional surface smoothness and clarity with dots being minimized.
Processing Materials:
PC, PMMA
Typical Material Characteristics:
High Light Transparency
High Brightness
High Impact Strength
Light-Weight
Excellent UV-Resistance & Ink Adhesion
Resistant to Abrasion & Scratching
Weather-Resistant
Chemical-Resistant
Effective Noise Reduction
High Heat Resistance
Oil Resistant
Waterproof
Sound Insulation
Printable (when corona-treated)
Washable & Wipeable
Non-Toxic
Odorless
Mold-Resistant
Flame-Retardant
Film, Sheet & Board Lines
Thin Sheet and Cast Sheet Extrusion Systems:
Common process materials include PE, PS, PP and PET from 0.2mm –2mm thickness. These extrusion systems are commonly used in the packaging industry. Normally used in tandem with winders or an in-line thermoformer, we design these systems to meet the requirements of the secondary equipment.
We offer manual to fully automatic sheet production systems. Automatic systems are useful for high output, thin sheet production.
Sheet Extrusion Systems:
With sheet thicknesses from 2-10mm, our stable systems can be customized to meet your industries’ needs. Available extruder diameters up to 200 mm to meet most output and layering requirements.
Heavy Sheet, Plate Extrusion Systems:
10-30 mm and above thickness heavy gauge sheet extrusion systems are commonly used for thermoforming, walls and tanks. With the inclusion of co-extruded layers, substantial savings can be realized.
Gallery Film, Sheet & Board Lines
Special Sheet Lines
With our strong ability to innovate, we can customize extrusion systems and machines based on your ideas, your samples, or your current machines.
The following are machines we have produced:
PE Battery Separator Production Line
CFRT – Continuous Fiber Reinforced Thermoplastic Production Line
HDPE Dimpled Sheet Extrusion Line
Gallery Special Sheet Lines
Direct Compounding Sheet Extrusion Lines
Tired of buying compounded pellets for your extrusion needs?
Uway designs and build custom compounding to direct sheet extrusion to meet your specifications. These systems can result in up to 40% production savings. Capabilities up to 14,000 lbs/hr
Gallery Direct Compounding
Lab Scale Extrusion Machines
Eliminate costly production time with a lab machine. From 16mm diameter and up extruder sizes. Conical, parallel and single screw lab machines with 1 to 11 layer sheet constructions. Six inch (150mm) wide and up sheet width.
Any design can be achieved to match production scale equipment. Uway has experience designing versatile machines to run multiple materials. Uway has experience designing specialized lab machines to accurately extrude production grade products.